Paperboard Making Machine 2 3 5 7Layer Corrugated Paperboard Production Line

WJ100–2200 Type 7 LAYER CORRUGATOR LINE

MAIN SPECIFICATION

MODEL: WJ100-2200-7 LAYER CORRUGATOR LINE

1. Manufacture width: 2200mm
2. Design speed: 100m/minWorking speed：80m/min
3. Note: The roll paper which is used to test the production speed should meet following requirements: *Grade: Min. B * Moisture content: 11% ± 2% *Face paper: 100~250g/m2  * Liner paper: 100~150g/m2 * Corrugated paper: 100- 200g/m2
4. Flute profiles: A,B,C ,E flute(as per clients request)
5. Steam requirements
   Steam consumption:2500kg/h     Air compressor pressure:0.8~1.1Mpa
6. Electricity: 380V, 50Hz,three-phase four wire type
7. Equipment Direction:Left or Right transmission will be according to client’s requirements.
8. Factory request size:specific length as to the foundation of drawing

HB-I Hydraulic Mill Roll Stand

Structure and Features:

1. Reel paper lift-lower, clamp, loosen, movement, contra position operated by hydraulic.feeding kraft / reel paper quickly.
2. Brake: multiple-pointbrake.
3. Each stand with two feeding trolly

Spec of stand:

1. Width:  Max: 2200mm      Min: 1100mm
2. Diameter: Max: Φ1500mm
3. Main Shaft Dia.:Φ242mm
4. Max Weight:3000Kg(One side)
5. Pneumatic Source Pressure(Mpa): 0.4—0.8Mpa

Spec of Hydraulic:

1. Working Pressure(mpa):16-18mpa
2. lift hydraulic cylinder:Φ100×440mm
3. Clamping hydraulic cylinder: Φ63×1300mm
4. Power Motor for Hydraulic Station:3KW –380V — 50Hz
5. Magnetic Valve Voltage:380V 50HZ

Kraft paper feeding ground rack & trolly

Structure and Features:

1. To feed the kraft paper to reel stand.
2. The whole body of rack is under the ground, main frame: Model 14 channel steelwith ¢ 20mm drawing bar weld together,overall length 6000mm.
3. Two racks for one reel stand to feed the kraft paper at both side.

SP-φ600 Preheter

Structure and Features:

1. The pre-heater roller is under the stander of the 1^stclass(grade) pressure vessel of the national.
2. All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life.
3. Electric to enlarge the preheating area, preheating area can be in 360° to adjust the preheatinga

Common Spec:

1. Working Width: 1800mm
2. Diameter of the Preheater cylinder:Φ600mm
   Preheating adjusting area by electric: 360°
3. Diameter of the roller for Preheating adjusting area by electric:Φ85mm
4. Steam temperature: 150-200℃      Steam pressure: 0.8-1.3Mpa
5. Power:250W     380V 50Hz  Short Time(S2) Working Type

320CR Fingerless Single Facer

Glue Rollers:

Corrugated Rollers:

Press Rollers:

Preheater Rollers:

Common Spec：

Common Spec:

1. Working width: 2200mm
2. Design Speed:150m/min  WorkingSpeed: 120m/min
3. Temperature: 180—200℃
4. Air pressure: 8—1.3Mpa

Spec of Motor:

• Main Motor: 15kw
• Nominal voltage:380V 50Hz Continuous (S1) working Type

CGM-F Triplex Gluer

Structure and Features:

1. After the glue roller surface quenched, bore machining, surface grinding and doing balancing engraved pit style textured, coating evenly, consume less glue.
2. Glue roller rotation frequency motor control, the inverter control ensures glue line speed and duplex roller synchronous machines, and can operate independently.
3. Electric adjustment digital glue. Automatic cycle for glue, glue avoid sedimentation and viscosity stability.
4. Pneumatic presses structure, trimming the gap by the electric. Three layersare used independently variable frequency motor drive.
5. Sided machine speed signal measurements taken in order to achieve its synchronous operation. Man-machine interface display, easy operation.

Common Spec:

1. Preheater cylinder temperature range: 150—180℃     Steam pressure: 0.8—1.2Mpa
2. Pneumatic system: 0.4—0.7Mpa

Spec of the rollers’ diameter:

1. Glue roller:Φ269mm              Glue amount adjusting roller:Φ140mm
2. Down preheater roller:Φ402mm     Up preheater roller: Φ374mmPaper roller：Φ86mm

Spec of Motor:

1. Glue quantity adjustment motor：250W
   Nominal voltage:380V 50Hz Short time (S2) working Type
2. Glue pump motor: 2.2KW
   Nominal voltage: 380V 50Hz Continuous (S1) working Type

Triplex OHB Conveying Bridge

Structure and Features:

1. The Main Frame is connected with channel steel, and angle steel.
2. With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker.
3. Vacuum suction tension control, suction pipe with adjusting valve,drawfan power can be adjusted freely.
4. Correct the positionby double guide posts ,correct parts are driven by screw , fast and accuracy to position, steady to move.

Spec of the rollers:

1. Paper feeding rollers & tension rollers:Φ127mm      transport rollers:Φ110mm
2. Main tension drive rollers:Φ127mm       paper pass rollers and paper guide rollers:Φ110mm
3. Paper feeding rollers with belts:Φ110mm

HPM Double Facer

Structure and Features:

2. Hot Plates’ surfaces is grinded and then chromed plated,width:600mm.total 16 pieces of hotplates
   Hot plates are made by container plates, can pass the national first level pressure container standars
3. Hot plates adopts the compressed press rollers structure.Pressure roller lifting adopt pneumatic structure
4. Up convey belt left and right correct by auto with both sides, tension adjusting system; downbelt manual small amount adjust.
5. Drive rollers’ surface is wrapped by rubber, Y shape structure,with middle height,to make sure the board can be out smoothly
6. Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend.
7. Hot Plates’heat pipe piecewise control temperature.
8. Up belt adopt double cylinder S type  tensioning device
9. Under belt adopt S type manual correcttensioning device.

Common Spec:

1. Temperature requirement: 160—200℃        Steam Pressure :0.8-1.3Mpa
2. Air pressure:0.6—0.9Mpa
3. Cool shaping length: 4m          Heating plates amount: 16pieces

Spec of Motor:

• Main Drive Motor: 37kw Frequency
• Nominal voltage: 380V 50Hz Continuous (S1) working Type.

FTKM Electric Slitter Scorer

Structure and Features:

1. Overcome the phenomenon of collapse the board when crop, smooth cutting, and the quality is improved
2. The machine can move lift and right, adjust by cycloidal reducer.
3. Cutter and line pressing adjustment convenient, error is ±0.5 mm, with automatic sharpening device
4. 5blades8lines type, blade is made of tungsten alloy steel, life is more than 30,000 m

Technical parameter：

1. Max. width：2200mm
2. Specification： 5 knives 8lines
3. Min. Cut width：135mm
4. Max cut width：2250mm

Motor：

1. Knife motor:0.4KW
2. Knife driver motor:5.5KW

NC-S120 Cut Off Machine

Structure and Features:

1. Cutting length:500mm-9999mm.Cutting precision:±1mm.
2. Knife shaft gear using precision forging steel material high frequency quenching, lateral clearance transmission , adopt the keyless connection mode, high driving accuracy.
3. Helical knife structure,type sawtooth knife,decrease cutting obstruction,low noise.
4. Balance treatment, high quality alloy steel for blade shaft,which helps to keep it good  stability.
5. Sun-shape wheels press cardboard in the front and the rear conveyer.The transporting is stable and with even pressure,which avoid jam caused or broken cardboard.
6. Precision adjustable gap gear, ensure blade precision engagement, running balance.
7. Machine base and wall panel adopt the grey cast iron, good rigidity, strong vibration resistance.
8. The servo controller control the servo motor, Taiwan  Eview 10.4 inch touch screen

Technical parameter：

1. Min. cut length：500mm 2. Max cut length：9999mm
2. Cut precision: uniform velocity ±1mm,    non-uniform velocity ±2mm

Motor：

1. Main motor：12.5kw             Ac synchronous servo
2. Feeder motor：3 kw（Frequency control the speed）
3. Lubricating oil pump motor：0.25kw

Sheet Delivery Machine

Structure & Features:

1. Weld by 14 # channel steel, electric to adjust the size of the board, pneumatic to control the the output on transverse direction, output speed can be adjusted electrically.
2. Corrugated sheet can be controlled output by foot switch when the mount or height of stacking corrugated sheet reaching the needs.
3. Longitudinal joint paper adopt wide conveyor belt conveyor.

Common Spec:

1. Max length of stacking:3000mm
2. Max height of stacking: 200mm

Spec of Motor：

1. Main feeding frequency variable motor: 3KW Frequency conversion motor
2. Transverse direction motor: 1.5KW    Three-phase asynchronous motor
3. Traveling motor: 1.5KW      Three-phase asynchronous motor