automatic corrugation plant 5layer corrugated cardboard production line
cardboard manufacturing machine automatic corrugating 5ply making machine |
1. Our company specializes in corrugated cardboard production line.
2. Powerful factory can be OEM.
3. The production speed range is 60-250 m/min. The width range is 1200-2500mm.
4. Perfect production management and quality management. Professional after-sales service team.
5. Competitive price and high cost performance.
WJ200-1800 five layer corrugated paperboard production line
1 | Effective width | 1800mm | 2 | Design produce speed | 200m/min | |||
3 | Three layer economic speed | 150-180m/min | 4 | Five layer economic speed | 120-160m/min | |||
5 | Seven layer economic speed | —————— | 6 | Maximum order change speed | 100m/min | |||
7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
note |
Speed the above targets required to achieve:effective width1800mm,Comply with the following standards and ensure the paper’s equipment condition 175 ℃ heating surface temperature. | |||||||
Top paper index | 100g/㎡–200g/㎡ Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
Core paper index | 80g/㎡–160g/㎡ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
In paper index | 90g/㎡–160g/㎡ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
9 | Flute combination | |||||||
10 | Steam requirement | The maximum pressure 10kg/cm2 | Common pressure8-10kg/cm2 | use4000kg/Hr | ||||
11 | Electricity demand | AC380V 50Hz 3PH | ||||||
12 | Compressed air | The maximum pressure 8kg/cm2 | Common pressure5-7kg/cm2 | use1m3/min | ||||
13 | Space | ≈Lmin80m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) |
Customer owned section:
1、Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2、Air compressed machine、air pipeline、glue conveying pipe. 3、Power supply、wires connected to the operation panel and line pipe. 4、Water sources、water pipelines、buckets and so on. 5、Water, electricity, gas flush mounting civil foundation. 6、Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material. 7、Oil equipment、lubricating oil、hydraulic oil、lubricating grease. 8、installation、commissioning of food, accommodation。And provide installers with the installation. |
Specification | Equipment name | QTY | Remark |
ZJ-V5B | Hydraulic shaftless mill roll stand | 5set | Spindle ¢240mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle. |
DXC | Electric
loading trolley |
10set | Electric trolley, double guide rail length is 9000mm, welded by middle plate. |
JZJ | Automatic splicer | 5set | Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed 200m/min |
R09B | Top paper preheat cylinder | 2set | Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. |
R06B | Core paper preheat cylinder | 2set | Roller ¢600mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. |
SF-360EA | Cassette Single facer | 2set | Main corrugating roller ¢360mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief. |
DY-C | Electric hydraulic roller change forklift | 1set | Large capacity battery, power walking, hydraulic lift, centralized control. |
MK-360 | Corrugating roller quick change
Module |
1set | Corrugating roller diameter:360mm,with tungsten carbide dealing,Modules including:Both ends of the shaft seat、bearing、steam element、Suction box、Pneumatic components assembly. |
R09B-3 | Tripe preheater | 1set | Roller ¢900mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 0-270°. |
GM-20 | Double glue machine | 1set | The diameter of the glue roller is 268mm. Each layer is driven by an independent variable frequency motor, and the PLC adjusts the glue gap and human-machine interface. |
TQ25-2 | Conveyor bridge | 1set | The national standard 250 channel steel, 150H steel, 63 angle steel and other connections are used, and the independent frequency conversion motor drives the paper to lift and convey. |
XG-JP | Automatic correction | 1set | No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment
Full width infrared detection curtain。Reduce paper waste generated tear。reduce the waste of paper edge not to precision. |
SM-F | Double facer | 1set | The frame is 360 mm national standard channel steel, chrome-plated hot plate 600 mm * 16 pieces, and the whole process hot pressing plate design structure. PLC automatically controls the platen. Temperature display, variable frequency motor. |
NCBD | NC thin blade slitter scorer | 2set | Tungsten alloy blade, five-knife and eight-wire type, zero-crimping type. The full servo computer automatically arranges the knives, and the width of the air inlet is automatically adjusted. |
NC-20 | NC cutter helical knives | 1set | Full AC synchronous servo control, energy storage brake, helical knife structure, alloy gear transmission, lubricating oil pressure protection, 10.4-inch touch screen display. |
DM-XLM | Automatic small gantry stacking machine | 1set | Servo-driven platform rises and falls, four-stage frequency conversion conveying, automatic counting and stacking discharge, imported high-strength belt output, and standard delivery frame on the paper side. |
SG | Production Management System | 1set | Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable quality cardboard.Increase the average speed,Increase productivity.Automatic statistics production ,Easy to keep control of the production line, improve efficiency. |
ZJZ | Glue station system | 1set | Customers -owned pipeline.Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump. |
QU | Air source system | 1set | Customers provide their own air source. |
ZQ | Steam system | 1set | Including steam components such as pipeline valves, traps, instruments, etc. in the equipment, the customer provides heat sources and pipelines. |
DQ | Electrical control cabinet system | Electronic control system: The adsorption type single-sided machine, the drive part, the double-sided machine, and the gluing machine all use variable frequency motors, and Delta’s variable frequency control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the functions of speed display of each unit, unit call, and emergency stop. |